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Virginia Commercial Boiler Maintenance Company

Virginia Commercial Boiler Maintenance Company takes great pride knowing a well-maintained boiler will typically last 20 to 30 years.  Following a regular commercial boiler maintenance schedule for your building's boiler plant will go a long way toward minimizing breakdowns and service interruptions as well as maintaining boiler efficiency. 


In fact, numerous studies have shown that competent commercial boiler preventive maintenance will:

  • Extend the life of your commercial boiler by 30%.
  • Reduce commercial boiler repair costs 30 - 40%.


Here are some key items that should be a part of any building's operational plans: 

Annual Boiler Maintenance

These maintenance items should be done once a year by an experienced boiler radiant heat contractor between heating seasons (August to October): 

 

  • Inspect and clean fireside surfaces.
  • Inspect all burner refractory material.
  • Inspect all manhole gaskets for leaks.
  • Inspect and test all system valves.
  • Inspect and test all safety valves.
  • Clean and rebuild low water cut-off.
  • Recalibrate all operating controls.
  • Overhaul feed water pumps.
  • Clean condensate receiver.
  • Clean the combustion chamber, fins and tubes.
  • Inspect electrical terminals.
  • Switch boiler automation to summer mode.
  • Check fuel oil levels.
  • Check combustion parameters.
  • Clean and inspect chimneys.
  • Clean and tune boiler and components. 

 

Periodic Maintenance

These items should be addressed by the building's maintenance staff on a continual basis, or as often as indicated below:

 

  • Check and maintain proper oil level in compressor lube tank (daily). Use SAE 20/30 oil.
  • Clean oil filters at least twice a month:
  • Shut-off power to pump motor.
  • Close shut-off valve.
  • Pull out filter. Clean filter and re-insert into housing.
  • Place strainer cap into proper position, restart pump motor, and check vacuum.
  • Vacuum reading must be high; if not, check seal on cap. If reading is high, then open oil valve.
  • Check oil pressure reading at the burners.
  • Keep sight glasses clean. This allows for a clear view of the burner flame and any carbon build-up on the boiler's combustion chamber (as needed).
  • Keep air filters clean. A clogged air filter can lead to poor air/oil mixture and carbon build-up (as needed).
  • Check oil circulation temperature at sidearm pre-heaters. Inlet temperature should be 110° F to 120° F, and outlet temperature should be 140° F to 150° F for No. 6 oil (daily).
  • Flush drain low water cut-offs/sidearm oil pre-heater (twice a week).
  • Flush drain low water cut-offs while burner is on and a flame is present in the boiler's combustion chamber. When the unit is flushed, the flame should turn off. Allow the burner to start before checking other low water cut-offs.
  • Flush down water-line heater, shut off lower isolation valve, open drain valve to flush unit, shut drain off valve, and reopen isolation valve. 
  • Conduct boiler bottom blowdown to clear sludge and sediment, control high water, and control chemical treatment concentrations (monthly or as needed).
  • Monitor the make-up water being added to the boiler and/or the boiler feed unit. Since the system operates via closed loop, an excess amount of fresh (untreated, oxygenated) water supply is detrimental to boiler components and is often a sign of a leak in the system. 
  • Monitor smoke alarm on a weekly basis.
  • Wipe light source and receiver.
  • Smoke alarm unit should not be set at its highest point.
  • Unit should be set in accordance with NYC Buildings Department standards.
  • Maintain a rigorous boiler chemical feedwater treatment program. 
  • Maintain a boiler room log to record any problems and routine maintenance.
  • Check combustion, inspect burner controls, and inspect burner operation.
  • Conduct trap inspection program with replacement of trap elements in apartment units and steam traps within the cellar.
  • Conduct pipe inspection program to ensure all pipes are pitched in the direction of steam source (one-pipe steam systems) or condensate drainage (two-pipe systems).

 

Commercial Boiler Preventive Maintenance

In a busy restaurant, microbrewery, vineyard or industrial work environment where  commercial boilers are used, they should be inspected frequently to keep them operating properly, efficiently and safely.  According to the National Board of Boiler and Pressure Vessel Inspectors, commercial boilers should undergo two inspections per year, at least.  During these inspections, look for signs of trouble like inconsistent temperatures, water, gas  and/or exhaust leaks, corroded radiators, pipes, and cold spots.  If you suspect any of these problems, it is best to call a qualified professional, like those at VA Commercial Repair Solutions, to evaluate your boiler.


A boiler is by and far the least expensive way to heat a large commercial or industrial building, and boilers are intricately involved in the brewery process.  A professional, competent Boiler Maintenance technician will be able to perform your commercial boiler preventive maintenance services that will keep your system running properly.  Your commercial boiler preventive maintenance should be performed at regular intervals, which vary depending on the complexity and use of your equipment.  In fact, numerous studies have shown that competently performed commercial boiler preventive maintenance will:
                 

  • Extend the life of your commercial boiler by 30%.
  • Reduce commercial boiler repair costs 30 - 40%.


Inexperienced, untrained personnel should not attempt to carry out routine commercial boiler maintenance, because this could be extremely risky to person and property.  Water, fuel and exhaust leaks can be very dangerous.  Commercial Boilers produce massive amounts of heating energy and exhaust, which can be a ticking time bomb waiting to cause a large explosion.  Frankly, the amount of energy produced by 800,000 to more than a million BTUs if not harnessed and maintained properly can have extremely ominous outcomes.  To avoid any potentially hazardous issues from occurring, please consult a licensed technician who is experienced and seasoned in  commercial boiler preventive maintenance.  Proper Commercial Boiler Preventive Maintenance begins at $163, the cost of which is offset many times by added longevity and reduced repair expenses, as well as the peace of mind you have knowing the safety of your boiler, property and associates won’t be compromised. 

We highly recommend hiring a competent, professional  commercial boiler preventive maintenance company.

Call us at ‪(540) 457-4822‬ or (866) 729-2215, or schedule an appointment online to learn more about our Commercial Repair Services.

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